
Advantages
of Tinplate-A packaging artist: hygienic, safe, and
infinitely creative
The benefits
of tinplate as a packaging material are manifold:
-
Low weight and high
strength - making tinplate packaging easy to ship
and store.
-
Optimum protection
of food products - from impurities, bacteria,
moisture, light, and odours.
-
Unsurpassed safety
of tinplate containers for chemical/technical
products.
-
Tinplate is an eco-friendly
packaging material offering 100 percent recyclability
- any number of times, and without quality loss.
-
Compared with other
materials such as aluminum, tinplate offers significant
cost benefits.
-
Material savings
through down-gauging. Tinplate is ideally suited
for the drawing and wall ironing (DWI) process
used in the production of beverage cans. Reductions
to just one-third of the original sheet thickness
are feasible (special deep-drawing grades).
-
Direct printing,
embossing and new shaping techniques increase
the material's marketing potential: tinplate packaging
attracts consumer attention and favorably influences
purchasing decisions. As a result, it is increasingly
used for packaging up-market or trendy items such
as watches, perfumes, and mobile telephone cards.
-
The "shaped
can" technology permits the production of
cans in a diversity of shapes.
Canned Food Safest
Food canning is a long established and
well-understood technique, which has served consumers well for nearly 200 years. It
produces shelf stable products that can be stored at ambient temperatures.
Essentially, food, which has been processed, is
sealed in a tin-coated steel can. The can is then subjected to heat to raise the
temperature to a predetermined level for a definite period to kill the food spoilage
organisms, which if present in the food, cause food poisoning. Since steel exhibits best
sealing properties, the food stays sealed inside the can, foreign contamination is
prevented and the food remains healthier and tastier for a long time. A study made by the
University of Illinois, USA confirms that the canned foods are excellent alternatives to
fresh & frozen food as they retain all the nutrition values found in the fresh food.
Corrosion of steel based cans is an
oxidation-reduction reaction and can occur as a result of cans being in contact with
dissimilar metals or being stored in a humid environment. Hence cans are
coated/enamelled/lacquered both internally or externally to prevent corrosion and,
Can
coatings/enamels/lacquers should have the following
properties
-
Impart no odour
or flavour to the food
-
Must be acceptable
for contact with foods - i.e. non-toxic
-
Must protect the
can and contents during the required shelf-life
-
Must not flake of
the plate during can manufacture or storage
-
Must be of nominal
cost, easy to apply and quickly cured.
-
Must withstand all
temperatures encountered during processing and
storage.
Quality Control
tests on cans
Can seal integrity is the most commonly carried
out quality control test on cans.
Hard Facts
Tin cans provide longest shelf life - a minimum
of 2 years!! No other packaging medium offers such a long shelf life for packed food -
making it the most dependable packaging medium to keep the food in prime condition. Steel
base of tinplate makes it the most tolerant and robust packaging medium with power to
resist insects, germs, bacteria and above all - the ultra-violet light, which helps the
food to retain its aroma and flavour and also to withstand the poorest handling and
transportation conditions. The excellent surface quality and finish of tinplate offers
best print-ability options compared to all other packaging medium - giving it a premium
look on the shelf.The range of coatings and surface finish available in tinplate makes it
ideal for a wide range of applications right from food packaging to dry cell jackets,
crowns closures and even toys.
Eco-friendliness
Tin cans are 100% degradable, Eco-friendly packs,
which do not cause any environmental imbalance. Steel packaging is totally recyclable - it
can be recycled for infinite number of times without ever changing the properties of
steel. Thanks to its magnetic properties - which makes it the easiest type of material to
be collected and sorted for recycling.Tinplate packaging is the best recyclable packaging
material - perfectly suited for an age in which commercial success can depend on sound
environmental credentials.
Great Savings
More than 50% of worldwide steel production is
made up of steel scrap. The rates of recycling for steel packaging are high and growing
steadily. There is a huge saving in recycling the steel scrap.Every ton of scrapped tin
cans saves approximately
-
1.5 ton of Iron
ore
-
665 kgs of Coal
-
191 kgs of Limestone
And above all, saves 70% of power consumed in
steel making.
To summarize
Advantages of tinplate cans in food packaging
-
Provide excellent
barrier properties (gases, water vapour, light,
odours)
-
Can be used in on-line
filling processes
-
Cheap to produce
in large quantities
-
Good mechanical
strength
-
Can be heat-treated,
suitable for sterile products, can be hermetically
sealed
-
Tinplate can be
easily recycled
-
Not suitable
for use in the microwave oven
|